{"id":1341,"date":"2022-06-14T16:22:54","date_gmt":"2022-06-14T16:22:54","guid":{"rendered":"https:\/\/www.starfrost.com\/index.php\/customer_stories\/vadilal-industries-iqf-fludised-tunnel-with-frs-system-for-fruit-and-vegetables\/"},"modified":"2022-10-10T10:10:59","modified_gmt":"2022-10-10T10:10:59","slug":"vadilal-industries-iqf-fludised-tunnel-with-frs-system-for-fruit-and-vegetables","status":"publish","type":"customer_stories","link":"https:\/\/www.starfrost.com\/customer_stories\/vadilal-industries-iqf-fludised-tunnel-with-frs-system-for-fruit-and-vegetables\/","title":{"rendered":"Vadilal Industries &#8211; IQF Fludised Tunnel with FRS system for fruit and vegetables"},"content":{"rendered":"<section class=\"wpb-content-wrapper\"><p>[vc_row][vc_column][vc_column_text]<\/p>\r\n<div>\u00a0<\/div>\r\n\r\n<p>&nbsp;<\/p>\r\n\r\n<div><strong>The Customer<\/strong><\/div>\r\n<div>Vadilal is recognised as one of the pioneers of the frozen food export market in India, including processed vegetables, fruit, ready meals, snacks, ice cream and desserts.\u00a0 Vadilal\u2019s processing plant is located at Dharampur, in the state of Gujarat.<\/div>\r\n<div>\u00a0<\/div>\r\n<div><strong>The Requirement<\/strong><\/div>\r\n<div>An inline freezer was required by the customer, for individual quick freezing of large quantities of various loose products, and careful handling of wet and delicate food items.<\/div>\r\n<div>\u00a0<\/div>\r\n<div><strong>The Solution<\/strong><\/div>\r\n<div>The Vadilal Turbo IQF Fluidised Tunnel (L 8.6m x W 4.5m x H 4m) was custom designed and built at Starfrost\u2019s UK manufacturing facility in Suffolk.\u00a0 The freezer has a modular format that allows shipment in standard freight containers and also enables rapid site assembly.<\/div>\r\n<div>\u00a0<\/div>\r\n<div>The Fluidised Tunnel\u00a0is designed for individual quick freezing of 3,000 kg\/hr of green peas.\u00a0 The versatile in-line freezer is also being used to process various quantities of fruit and vegetables, such as diced fresh mango, papaya, okra, sweetcorn and strawberries. Ambient products entering the Fluidised Tunnel\u00a0are quickly frozen to the required temperature of minus 18 degrees Celsius in an innovative two-stage freezing process.\u00a0<\/div>\r\n<div>\u00a0<\/div>\r\n<div>An initial crust freezing zone features a cascading conveyor belt with variable control agitation to ensure continuous IQF separation.\u00a0 The product then transfers to a deep fluidised bed for final freezing.\u00a0 Airflow can be infinitely adjusted to provide perfect freezing conditions.<\/div>\r\n<div>\u00a0<\/div>\r\n<div><strong>The Design<\/strong><\/div>\r\n<div>The Vadilal\u00a0IQF Fluidised Tunnel\u00a0is fitted with a Frost Removal System, enabling the freezing tunnel to achieve continuous operation in excess of 22 hours, ensuring maximum line efficiency. In addition, the freezer has an insulated enclosure and all stainless steel structure with fully welded floor for ultimate hygiene.<\/div>\r\n\r\n<p>&nbsp;<\/p>\r\n<p>[\/vc_column_text][\/vc_column][\/vc_row]<\/p><\/section>","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_column_text] \u00a0 &nbsp; The Customer Vadilal is recognised as one of the pioneers of the frozen food export market in India, including processed vegetables, fruit, ready meals, snacks, ice cream and desserts.\u00a0 Vadilal\u2019s processing plant is located at Dharampur, in<\/p>\n","protected":false},"author":2,"featured_media":0,"menu_order":0,"template":"page-templates\/single-customer_stories.php","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[],"tags":[],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.0 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Vadilal Industries - Fluidised Freezer for IQF fruit and vegetables<\/title>\n<meta name=\"description\" content=\"Starfrost&#039;s case studies featuring Spiral freezers, Spiral Coolers, Spiral Chillers, IQF Tunnels, IQF Freezers, Fluidised bed tunnels, Contact Hardeners.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.starfrost.com\/customer_stories\/vadilal-industries-iqf-fludised-tunnel-with-frs-system-for-fruit-and-vegetables\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Vadilal Industries - Fluidised Freezer for IQF fruit and vegetables\" \/>\n<meta property=\"og:description\" content=\"Starfrost&#039;s case studies featuring Spiral freezers, Spiral Coolers, Spiral Chillers, IQF Tunnels, IQF Freezers, Fluidised bed tunnels, Contact Hardeners.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.starfrost.com\/customer_stories\/vadilal-industries-iqf-fludised-tunnel-with-frs-system-for-fruit-and-vegetables\/\" \/>\n<meta property=\"og:site_name\" content=\"Starfrost\" \/>\n<meta property=\"article:modified_time\" content=\"2022-10-10T10:10:59+00:00\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"1 minute\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.starfrost.com\/customer_stories\/vadilal-industries-iqf-fludised-tunnel-with-frs-system-for-fruit-and-vegetables\/\",\"url\":\"https:\/\/www.starfrost.com\/customer_stories\/vadilal-industries-iqf-fludised-tunnel-with-frs-system-for-fruit-and-vegetables\/\",\"name\":\"Vadilal Industries - Fluidised Freezer for IQF fruit and vegetables\",\"isPartOf\":{\"@id\":\"https:\/\/www.starfrost.com\/#website\"},\"datePublished\":\"2022-06-14T16:22:54+00:00\",\"dateModified\":\"2022-10-10T10:10:59+00:00\",\"description\":\"Starfrost's case studies featuring Spiral freezers, Spiral Coolers, Spiral Chillers, IQF Tunnels, IQF Freezers, Fluidised bed tunnels, Contact Hardeners.\",\"breadcrumb\":{\"@id\":\"https:\/\/www.starfrost.com\/customer_stories\/vadilal-industries-iqf-fludised-tunnel-with-frs-system-for-fruit-and-vegetables\/#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\/\/www.starfrost.com\/customer_stories\/vadilal-industries-iqf-fludised-tunnel-with-frs-system-for-fruit-and-vegetables\/\"]}]},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\/\/www.starfrost.com\/customer_stories\/vadilal-industries-iqf-fludised-tunnel-with-frs-system-for-fruit-and-vegetables\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Home\",\"item\":\"https:\/\/www.starfrost.com\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"customer_stories\",\"item\":\"https:\/\/www.starfrost.com\/customer_stories\/\"},{\"@type\":\"ListItem\",\"position\":3,\"name\":\"Vadilal Industries &#8211; 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