{"id":1345,"date":"2022-06-14T16:22:54","date_gmt":"2022-06-14T16:22:54","guid":{"rendered":"https:\/\/www.starfrost.com\/index.php\/customer_stories\/village-bakery-spiral-freezing-system-for-scones-and-bakery-products\/"},"modified":"2022-10-25T09:45:14","modified_gmt":"2022-10-25T09:45:14","slug":"village-bakery-spiral-freezing-system-for-scones-and-bakery-products","status":"publish","type":"customer_stories","link":"https:\/\/www.starfrost.com\/customer_stories\/village-bakery-spiral-freezing-system-for-scones-and-bakery-products\/","title":{"rendered":"Village Bakery &#8211; Spiral Freezing System for scones and bakery products"},"content":{"rendered":"<section class=\"wpb-content-wrapper\"><p>[vc_row][vc_column][vc_column_text]<\/p>\r\n<div>\u00a0<\/div>\r\n\r\n<p>&nbsp;<\/p>\r\n\r\n<div><strong>The Customer<\/strong><\/div>\r\n<div>Established in 1934, The Village Bakery is a family-run firm, based on a shared passion for quality baking.\u00a0 The company produces a wide range of crusty and sliced bread, morning goods and savouries at its state-of-the-art baking facility near Wrexham.\u00a0<\/div>\r\n<div>\u00a0<\/div>\r\n<div><strong>The Requirement <\/strong><\/div>\r\n<div>The Village Bakery was looking to supply one of the UK\u2019s leading retailers with a range of frozen ready to bake scones for in-store bakeries and coffee shops.\u00a0 A fully automated, energy efficient in-line freezing system was required for the brand new product line.\u00a0 It was vital that the freezer would run for extended production periods and enable The Village Bakery to achieve consistently high product quality.<\/div>\r\n<div>\u00a0<\/div>\r\n<div><strong>The Solution<\/strong><\/div>\r\n<div>In conjunction with parent company Star Refrigeration, Starfrost was able to offer a turnkey solution, combining both an in-line spiral freezer and its associated low volume natural refrigerant plant.<\/div>\r\n<div>\u00a0<\/div>\r\n<div>The Glacier for The Village Bakery features a spiral freezer with a 32-inch wide tight mesh stainless steel product belt and 18 tiers around a single rotating drum.\u00a0 The system is capable of freezing 1,800kg\/hr of unbaked scones and features a computerised HMI PLC programmable control system.<\/div>\r\n<div>\u00a0<\/div>\r\n<div>The Glacier spiral is designed to run for extended production periods at the Village Bakery and features a four way valve reverse cycle system for rapid defrost.\u00a0 Within a production stoppage time of only 40 minutes the system automatically defrosts the freezer, clears excess moisture from the evaporator coil and brings the temperature back down ready for production to resume.<\/div>\r\n<div>\u00a0<\/div>\r\n<div><strong> The Design<\/strong><\/div>\r\n<div>The evaporator design and construction ensures the greatest possible heat transfer, reducing the refrigerant load.\u00a0 This results in a 15-20% energy saving compared to a conventional spiral freezer and refrigeration plant.<\/div>\r\n\r\n<p>&nbsp;<\/p>\r\n<p>[\/vc_column_text][\/vc_column][\/vc_row]<\/p><\/section>","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_column_text] \u00a0 &nbsp; The Customer Established in 1934, The Village Bakery is a family-run firm, based on a shared passion for quality baking.\u00a0 The company produces a wide range of crusty and sliced bread, morning goods and savouries at its<\/p>\n","protected":false},"author":2,"featured_media":3374,"menu_order":0,"template":"page-templates\/single-customer_stories.php","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[],"tags":[],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.0 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Village Bakery Spiral Freezing System for scones and bakery products<\/title>\n<meta name=\"description\" content=\"Starfrost&#039;s case studies featuring Spiral freezers, Spiral Coolers, Spiral Chillers, IQF Tunnels, IQF Freezers, Fluidised bed tunnels, Contact Hardeners.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.starfrost.com\/customer_stories\/village-bakery-spiral-freezing-system-for-scones-and-bakery-products\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Village Bakery Spiral Freezing System for scones and bakery products\" \/>\n<meta property=\"og:description\" content=\"Starfrost&#039;s case studies featuring Spiral freezers, Spiral Coolers, Spiral Chillers, IQF Tunnels, IQF Freezers, Fluidised bed tunnels, Contact Hardeners.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.starfrost.com\/customer_stories\/village-bakery-spiral-freezing-system-for-scones-and-bakery-products\/\" \/>\n<meta property=\"og:site_name\" content=\"Starfrost\" \/>\n<meta property=\"article:modified_time\" content=\"2022-10-25T09:45:14+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.starfrost.com\/wp-content\/uploads\/2022\/06\/village_bakery.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"277\" \/>\n\t<meta property=\"og:image:height\" content=\"235\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"1 minute\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.starfrost.com\/customer_stories\/village-bakery-spiral-freezing-system-for-scones-and-bakery-products\/\",\"url\":\"https:\/\/www.starfrost.com\/customer_stories\/village-bakery-spiral-freezing-system-for-scones-and-bakery-products\/\",\"name\":\"Village Bakery Spiral Freezing System for scones and bakery products\",\"isPartOf\":{\"@id\":\"https:\/\/www.starfrost.com\/#website\"},\"datePublished\":\"2022-06-14T16:22:54+00:00\",\"dateModified\":\"2022-10-25T09:45:14+00:00\",\"description\":\"Starfrost's case studies featuring Spiral freezers, Spiral Coolers, Spiral Chillers, IQF Tunnels, IQF Freezers, Fluidised bed tunnels, Contact Hardeners.\",\"breadcrumb\":{\"@id\":\"https:\/\/www.starfrost.com\/customer_stories\/village-bakery-spiral-freezing-system-for-scones-and-bakery-products\/#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\/\/www.starfrost.com\/customer_stories\/village-bakery-spiral-freezing-system-for-scones-and-bakery-products\/\"]}]},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\/\/www.starfrost.com\/customer_stories\/village-bakery-spiral-freezing-system-for-scones-and-bakery-products\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Home\",\"item\":\"https:\/\/www.starfrost.com\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"customer_stories\",\"item\":\"https:\/\/www.starfrost.com\/customer_stories\/\"},{\"@type\":\"ListItem\",\"position\":3,\"name\":\"Village Bakery &#8211; 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